Carlton Estate changes since Billing 2011
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Thread: Carlton Estate changes since Billing 2011

  1. #1
    MIGClub Member Johnny A's Avatar
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    Carlton Estate changes since Billing 2011

    Im bored so I thought i'd let you in on what to expect at Billing this coming July.

    Last year@billing:
    3.0 24v Straight 6 engine, painted bay and front end but not much else



    Since then some radial changes have happened.

    I set about painting the rest of the car, but unfortunately I didn't have enough paint for the task and replacement paint was an issue.

    So I used a few other colours:


    In addition I fitted a Carlton GSi front bumper to the Senator front end, the combo works well and beefs up the front.

    The 16's were replaced with Insignia 17s on custom hub adapters, this allowed the fitment of some large brakes:


    I went to USC this year, total chav fest but I did get my window tinting done cheap. My friends all wanted a lift from the camping area to the stand so with 10 people on board it looked like this:

    This uber low look make me moist so I had to make it happen!

    So I built some more coilovers for the front using the prototypes as a base but welding the carrier bracket 1 1/2 inches higher up the body to optimise the suspension travel when it's decked.

    Higher poundage springs and Billy B6 dampeners make up the front end now, the handling is superb!!

    I can now run the car this low in 'touring car' mode, at Castle combe it will be this low!


    The 3.0 head was rebuilt to sort out the totally knackered factory stem seals, unfortunately I made the mistake of using cheap replacements. They lasted a week and then leaked worse than the old ones!!!
    This put me on a big downer, nothing on these engines is cheap so rebuilding it again seemed a waste of money.
    I toyed with the idea of supercharging the engine but the cost was silly.

    In fact it was cheaper to replace the engine with something... modern.

    I want to keep this car for as long as I can, Carltons are rare - even harder to find without rot on them like this one. I love this car because:
    It weighs the same as an Astra-H (even with the 3.0 boat anchor of an engine in it)
    It can transport stupid amounts of stuff in the back
    Its comfortable - like driving an armchair
    It's RWD and low, handles very well and can easily be set up to drift
    It's cheap to insure (at the end of the day it's not desirable and classed as a grandad car)

    Things I didn't like were:
    Not very good economy thanks to the 3.0
    Smoked like a 1950's factory thanks to the stem seals

    So the choice is obvious, different engine!

    Engine out:



    The new engine ready for installation:

    Battery tray relocated:

    ABS unit moved forward and lines extended:

    Engine in:


    Biggest hurdle - the wiring. 60 odd wires!!!



    New slam panel in:


    Front end bolting in with FMIC:


    I took her to Longlife exhaust in Bicester to have the alloy boost pipes made:

    Before:

    After:


    Cooked up a turbo brace from two bearings I had laying about:


    Up to date pictures:



    Vauxhall Carlton estate - Z20LET, Greddy TD06-20G, 347bhp
    Billing 2011 Special needs award winner

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  3. #2
    MIGClub Member Melv's Avatar
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    Re: Carlton Estate changes since Billing 2011

    Holy F**k. That's quite a change since Billing '11 John.

    Look forward to seeing it at Billing '12

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    Re: Carlton Estate changes since Billing 2011

    christ its grown some balls lol

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    MIGClub Member bigron1988's Avatar
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    Re: Carlton Estate changes since Billing 2011

    cool as **** ,
    total vauxhall cover car october 2012, 10.6 sec quater mile@137, uks quickest corsa b

  6. #5
    Moderator / Memberships Astra Dan's Avatar
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    Re: Carlton Estate changes since Billing 2011

    They're there, in their room.

  7. #6
    North Western Regional Coordinator Kev_G's Avatar
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    Re: Carlton Estate changes since Billing 2011

    as per FB EPIC!
    #No1 In the TINTIN Fan Club
    Ein Projekt, das ist eine nie endende Entwicklung
    Daily - Vectra C 1.9 CDTI (120bhp)
    Track - W Reg Mk5 Zetec-S Fiesta

  8. #7
    Administrator. GTE 16v's Avatar
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    Re: Carlton Estate changes since Billing 2011

    holy fook
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  9. #8
    rc
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    Re: Carlton Estate changes since Billing 2011

    bloody impressive stuff thats got one hell of a crumple zone in the front now

  10. #9
    MIG Regions Admin / South Central Regional Coordinator Benn's Avatar
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    Re: Carlton Estate changes since Billing 2011

    Funk me John, that is awesome! Engine bay looks very nice and tidy.
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    Performance Vauxhall Show - HERE Please click for more information.


    VBOA at Billing - HERE Please click for more information.


    I dare any of you to tell me you wouldn't let this upstanding young citizen slob on your knob like corn on the cob.

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    Re: Carlton Estate changes since Billing 2011

    Funking mint...
    Clicky link for the longest (11 years and counting) rebuild thread..
    Chip says..Bunch of jokers the lot of them, wouldnt know a good map if you stuffed an AA road atlas of great britain up their arse and set fire to it..

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    Re: Carlton Estate changes since Billing 2011

    Holy sh!t batman - thats cool

  13. #12
    MIGClub Member Johnny A's Avatar
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    Re: Carlton Estate changes since Billing 2011

    Cheers for the comments, the MOT is booked in for the 7th of April. Then I can book the remap in at RS Tuning.

    Spec: Z20LET (from my old Astra Coupe Turbo)
    ATS Racing TD06-20G Turbo (Greddy core)
    Tial 38mm external wastegate with 1 bar spring (screamerrrrr)
    Siemens 668cc Injectors
    Cossie intercooler
    Alloy boost pipework with bailey recirc dump valve
    2.5" Exhaust system all the way to a backbox
    Bespoke TTV racing 8kg flywheel
    Bespoke CG motorsports 6-paddle clutch
    Omega R25-28 5-speed manual box

    Target bhp will be around the 350bhp mark. It may blow up lol
    Vauxhall Carlton estate - Z20LET, Greddy TD06-20G, 347bhp
    Billing 2011 Special needs award winner

  14. #13
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    Re: Carlton Estate changes since Billing 2011

    exellent work mate loving the stance, you dont really see caltons atall any more never mind sleeper estates like yours,

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    Re: Carlton Estate changes since Billing 2011

    loving it mate what a car!!!!

  16. #15
    Jay
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    Re: Carlton Estate changes since Billing 2011

    That's definitely an uber cool rare car

  17. #16
    MIGClub Member humbucker's Avatar
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    Re: Carlton Estate changes since Billing 2011

    as mad as a box of frogs. love it.
    - humbucker's satin red cavalier turbo WIP: http://is.gd/74Bgsf
    - humbucker's cavalier v6 WIP (pic heavy): http://is.gd/Vq105d
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  18. #17
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    Re: Carlton Estate changes since Billing 2011

    It is nice. I like

    /borat

  19. #18
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    Re: Carlton Estate changes since Billing 2011

    epic is all i can say love ir

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    Re: Carlton Estate changes since Billing 2011

    Fantastic progress mate. Loving it already.

  21. #20
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    Re: Carlton Estate changes since Billing 2011

    Bonkers.....and bloody brilliant...can't wait to see it completed dude.
    *****Owner and creator of the lowest Zafira GSi in Europe...also featured in Total Vauxall issue 134*****

  22. #21
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    Re: Carlton Estate changes since Billing 2011

    That is absolutely awesome!! Well done.

  23. #22
    pie
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    Re: Carlton Estate changes since Billing 2011

    love how low you got it buddy
    My mam laughed when I told her I was building a car outta spaghetti.. Should of seen her face when I drove pasta!

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    Re: Carlton Estate changes since Billing 2011

    Looking good mate, love it. Cant wait to see it. Is it quick? Compared to the V6?

    Chris

  25. #24
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    Re: Carlton Estate changes since Billing 2011

    nice motor, cant believe the amount of work gone into this , keep it up

  26. #25
    MIGClub Member Johnny A's Avatar
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    Re: Carlton Estate changes since Billing 2011

    Quote Originally Posted by CB GTE View Post
    Looking good mate, love it. Cant wait to see it. Is it quick? Compared to the V6?

    Chris
    It was a straight 6, the 3.0 was fast but it will be slow in comparison. I've done a Phase 2 LET conversion to a Carlton in the past so I have a fair idea. It not road legal yet and without the remap I can't boot it anyway
    Vauxhall Carlton estate - Z20LET, Greddy TD06-20G, 347bhp
    Billing 2011 Special needs award winner

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