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Old 04-08-2008, 12:22   4 links from elsewhere to this Post. Click to view. #1
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astra gt35r

i have start to built a new engine 1 year ago.

this is my project:


My car, astra mk3 1993 :

X20XER crank :

Flywheels special and cluch 3 plates :





Girddle :
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Old 04-08-2008, 12:34   #2
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Re: astra gt35r

oil spray cooling jet :

for head:

http://img145.imageshack.us/img145/3394/pic00002ul6.jpg

http://img168.imageshack.us/img168/8797/pic00004vj1.jpg

http://img168.imageshack.us/img168/7786/pic00005pn9.jpg

http://img177.imageshack.us/img177/750/pic00008ik9.jpg

http://img291.imageshack.us/img291/2623/pic00009wu2.jpg



turbo gt3582r a/r0.82










start work on head

[img][/img]



original :



for gt35r









now :




cramshaft


Adm: 11.02mm Ech: 11.02mm
Adm: 292° Ech: 282°
Adm/ 106° Ech/ 110°

Last edited by remy16t; 04-08-2008 at 12:48.
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Old 04-08-2008, 12:42   #3
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Re: astra gt35r

solid lifter built by original





Engine mount kit




Pistons and con rod




Cluch kit and flywheel




Manifold and wastegate



Engine :





Kit intercooler water/air

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Old 04-08-2008, 13:12   #4
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Re: astra gt35r

Wow nice
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Old 04-08-2008, 13:50   #5
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Re: astra gt35r

very nice bits there, i got my springs, valves etc from QED good price too.

only thing question is, why have you gone so big on the inlets?? looks like very nice job, but sometimes bigger isnt always better, and they a bit too smooth? need inlets abit rough to help mix air/fuel, or fuel will just pool.


other than asking that, looks like its gona be a weapon
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Old 04-08-2008, 14:18   #6
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Re: astra gt35r

All inlet has been designed after experiment in wind tunnel

http://www.imagup.info/images/02/118...hoto%20005.jpg


as soon as i give you pics of inlet manifold....
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Old 04-08-2008, 14:42   #7
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Re: astra gt35r

sorry to burst your bubble but that clutch is not going to fit into your gearbox without ALOT of work
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Old 04-08-2008, 15:02   #8
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Re: astra gt35r

where abouts are you from? any more pics of the inlet?
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Old 04-08-2008, 15:21   #9
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Re: astra gt35r

Quote:
Originally Posted by sbd16vastra View Post
sorry to burst your bubble but that clutch is not going to fit into your gearbox without ALOT of work
i have install this clutch and fit my gearbox and i have any problem
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Old 04-08-2008, 15:25   #10
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Re: astra gt35r

Quote:
Originally Posted by philip2 View Post
where abouts are you from? any more pics of the inlet?
i live in france,more pics coming soon
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Old 04-08-2008, 16:03   #11
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Re: astra gt35r

looking very nice mate
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Old 04-08-2008, 16:35   #12
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Re: astra gt35r

very impressive!
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Old 04-08-2008, 18:23   #13
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Re: astra gt35r

Very nice project with nice products.
The only thing i desagree is the chiose of the cams.
292 is too much...
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Old 04-08-2008, 18:26   #14
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Re: astra gt35r

Very cool project, whats the intended applicaton for it?

Looks like you are intending to rev it a LOT from the spec!
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Old 04-08-2008, 18:28   #15
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Re: astra gt35r

Remy you have a pm.

Chip +1
With theese cams the LET is capable for 9000 rpm.
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Old 04-08-2008, 19:41   #16
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Re: astra gt35r

Quote:
Originally Posted by remy16t View Post
i have install this clutch and fit my gearbox and i have any problem
well my 2 plate hit the gearbox f20 and f28

the tilton one i currentlly have and the ap racing one i used to have

2 plate super clutches also hit and need the gearbox modifing

so id love to know how you get a 3 plate in there without any problems
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Old 04-08-2008, 22:23   #17
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Re: astra gt35r

Quote:
Originally Posted by sbd16vastra View Post
well my 2 plate hit the gearbox f20 and f28

the tilton one i currentlly have and the ap racing one i used to have

2 plate super clutches also hit and need the gearbox modifing

so id love to know how you get a 3 plate in there without any problems
A simple spacer presumabley?
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Old 04-08-2008, 23:22   #18
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Re: astra gt35r

My twin plate fits fine, no spacer and it all goes in spot on.
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Old 05-08-2008, 12:03   #19
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Re: astra gt35r

it looks like a wonderful project
keep it up
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Old 05-08-2008, 13:18   #20
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Re: astra gt35r

thank you all for your message,

i will try to answer you, but my english it is not very good.

My cam was buid by "Techniprofil" --->http://www.techniprofil.com/

i gave here the original cam of 20xe 2.8 and give all caracteristic of turbo and they provided that, with cam to 2.8 i install audi coil pack

For my triple plate, i have contact QED motorsport, and asked triple plate with special flywheel for this triple plate, for c20let with F28 and they provided that and any problem for install that.

the application is 4 or 5 1/4 mile by year, and just pleasure with friends on speed way.

so,

yesterday i have receive trac x f20 :



i have install hydraulic bearing and take to pieces old diff bearings :










Last edited by remy16t; 05-08-2008 at 13:32.
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Old 05-08-2008, 13:21   #21
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Re: astra gt35r

Quote:
Originally Posted by chip View Post
Looks like you are intending to rev it a LOT from the spec!
hi mate,

sorry but i don't unterstand what you would say.

sorry for my poor english
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Old 05-08-2008, 13:22   #22
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Re: astra gt35r

Quote:
Originally Posted by remy16t View Post
hi mate,

sorry but i don't unterstand what you would say.

sorry for my poor english
"rev it a lot" = Run the engine upto very high RPM's
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Old 05-08-2008, 13:30   #23
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Re: astra gt35r

ok thank you for explanations

i think i will limit 8000tr
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Old 05-08-2008, 13:43   #24
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Re: astra gt35r

Well it should certainly still be pulling hard at 8K on that spec
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Old 05-08-2008, 13:50   #25
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Re: astra gt35r

Normaly i will come in uk for mapping, at M A developments because mark shead is the best for autronic.

I think he will know with how much limiting my engine.
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