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Old 30-03-2008, 13:21   #1
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Calibra V6 to DTM

Hi guys,

this projects been running for a little while now and i know its not going to be totally up your streets but i thought id stick it on anyway and see if any of you are remotely interested

This first post is an amalgamation of a few seperate posts elsewhere so if it reads slightly wrong just ignore it
//Post 1
right guys well a quick update, no pics at the moment but i thought id let you all know my plans since the headgasket went on my white V6...

Ive managed to get hold of a V6 lump which should be pushing 200bhp ish, (Cams, FRP, Throttle body enlarged + inlet enlarged, 3.2 alternator, vectra camcovers etc) and a turbo balanced flywheel. Ill be hooking that up to an F28 and ive got almost everything i need to do the conversion.

So thats the engine sorted, just all needs dropping in now.

Now the bodywork will be changing a little and i know a lot of you wont like this but never mind Tongue

The Team Dynamic DTM's ive got will be totally refurbed in white, a full wide arch kit and then the full DTM vinyls will be put on.

Ive managed to get an irmscher spoiler with a 3rd brake light so that will be going on soon and hopefully it will look almost identical to this...

(except for the rear spoiler will be smaller and the front splitter will be the reiger front splitter but apart from that im going for the same look)





Few months of work left

Im fairly sure its going to look good but obviously better to be sure

Let me know what you think



//Post 2
some more photos of whats been going on

Been mostly taking the engine apart getting it ready for the old heave ho...







//Post3
right well where to begin, yesterday was the day of the old heave ho.

Me and dad were going to start around 8am, until i got the news that i was wanted for a job interview and yesterday was the only day they could do it! So off i trundle to Derby for a 7.30am job interview, back at dads at 10, and at mine for 10.30.

Finally we got started

Heres how it has been stood for a while, most leads off, exhaust still attached.



So while dad gets the exhaust off i start on the offside driveshaft.



Tada!


Time to help dad with the exhaust, of course its a pain in the arse to get one off with jacks :lol:



Although we persevere and finally had enough and junior hacksaw the rubber mounts

One exhaust out of the car



Whilst the car was running it did sound rather blowy... wonder why....

oh yeah, a big hole in the backbox will do it



After that off with all the gearbox mounts and any remaining loomage. Once we finished that it was time to get in the crane



Bit by bit it started coming....


30 minutes later....


Leaving this...



Its harder than it looks pulling a gearbox off a driveshaft when the F25 is so damned heavy! So off with the nearside wheel and hubnut. Slowly but surely we got the driveshaft out the car, and then the driveshaft out of the gearbox.

And heres how she stands now... looking a bit sad for herself!





Ive got some other problems with the replacement parts but hopefully will get them sorted before the new block goes in.

//Post 4
rightyo i had a little time today so out came the drill and wirebrush and i went to town on the inlet



And then a lick of hammerite....



Its only one coat so its still fairly see through but ill put another coat on tomorrow and it should look the mutts

Then i got the replacement backbox for that vectra one that didn't fit.



It needs a good clean but it will do until i can get a full system sorted.

So tomorrow it will be a 2nd coat of paint on the inlet and if i can be bothered i might get around to doing the calipers in the same colour :P

//Post 5
right well not many people seem too interested but out of the kindness of my heart ill give yall another update anyway :P

first job today was to give the inlet another coat, its not holding as well as i'd hoped on the aluminium but it doesn't look too bad now, it may get another coat if i can be bothered



i had to leave that to dry so i thought on such a wonderful day i should be out doing the calipers!

so out comes the old wirebrush and off i set to get em as clean as possible


and again out comes the yellow hammerite i wasn't worrying too much about the discs or pads as they are all being replaced before the cars on the road again.







i have had to leave the backs till either i can find two more axle stands or until the cars back on its fronts.

after that i thought what i was going to do next and thought that cleaning the engine bay may get some jizer or water on the paint drying so i thought id leave that for the day to harden off.

In the end i decided to have a go at cleaning the scorpion backbox up as it had tar marks and all sorts.



I wasn't too bothered about scratching it as ill be getting a full system on it soon enough so i thought id at least make it look presentable so out came the wirebrush again and the hammer and chisel getting the stones out from between the pipes.



Once i thought id got most of the crap off i got the autosol out and put my back into it

Pipe 1...


and done...




Until early april i cant spend much money so im doing stuff that is fairly cheap at the moment and some real momentum will take place soon



Right well thats all thats happened so far and ill try to keep this up to date
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Old 12-04-2008, 21:55   #2
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Re: Calibra V6 to DTM

right! time for a small update methinks

Ive been waiting for a bit to get the parts ive been needing and ive spent far too much this week on the cally

Here is one of the boxes that turned up...



Theres too many parts to list but basically its enough for a damned good service and to put the car back to how it should be



Heres the spacer ive had made for the driveshaft too, im pleased with how its turned out .



Also my new flywheel came... and so did i when i saw it love it



my new clutch arrived too so i thought that id just line up the pressure plate to the flywheel to make sure i got the right parts....




It didn't want to line up I was a tad baffled so i thought id stick the part number into epc only to find its the V6 clutch! Because im putting the turbo gearbox on i have a turbo flywheel and needed a turbo clutch. Autovaux have been great about it as to be fair it was thier mistake and they are rectifying it asap, which im happy about

my dad nipped over today to give me a hand with a few bits and bobs (not a lot today) so we set off getting the old flywheel off, and as per my luck one of the bolts didn't want to come out and rounded off not to be defeated we decided to get out the grinder




One new flywheel later and...



We decided to leave it like that for the time being as theres no clutch so a quick thrust bearing change later and...



Before i decided to finish i thought id remove the altenator, serpentine belt and lower pulley...






Thats about it for now Will soon have more pics of the new parts that will be arriving soon

Cheers

Bill
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Old 12-04-2008, 21:59   #3
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Re: Calibra V6 to DTM

A drive shaft spacer???
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Old 12-04-2008, 22:05   #4
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Re: Calibra V6 to DTM

for the block bracket the engine needs to be moved over by 23mm for the f28 to fit so the spacer moves the driveshaft support bracket with the block
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Old 12-04-2008, 22:08   #5
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Re: Calibra V6 to DTM

If the brackets farther over then sure one or both shafts wont fit?
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Old 13-04-2008, 08:55   #6
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Re: Calibra V6 to DTM

the gear box stays in the same position (relative to the f25) so the driveshafts will fit.

Because the F28 is shorter than the f25 (due to the turbo being a 4 pot and the sixer being a 3 pot width) the engine therefore has to move over to meet it.
The bracket on the back of the block has to move over by 23mm to accomodate for this movement but the driveshaft itself doesn't.

HTH
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Old 13-04-2008, 12:44   #7
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Re: Calibra V6 to DTM

love the dtm look always dreamed of building the same looking car but rear wheel drive only powered by a ls1 v8 now that would be a badass car
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Old 15-04-2008, 09:44   #8
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Re: Calibra V6 to DTM

any bodywork pics?
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Old 15-04-2008, 20:20   #9
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Re: Calibra V6 to DTM

no bodywork pics yet, not really done owt on that side of things

had something delivered today...



Autovaux really came through

My new Freidrich exhaust imported from gemany will be here in the next couple of weeks (same exhaust as aldos manifold)

The mirrors and new discs are on order too, bodykit should be here later this week and ive managed to snaffle an uprated engine torque link...


More pics when i get em
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Old 16-04-2008, 12:56   #10
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Re: Calibra V6 to DTM

Looking good, keep the updates flowing
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Old 17-04-2008, 19:32   #11
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Re: Calibra V6 to DTM

right, just a small update now for the time being. I started today by taking my altenator and altenator fan to an auto electrician to make sure it works (i would rather change it now if it was dodgy rather than on the car). He said it would be a couple of hours so off i went to Nuneaton to pick up a spare bumper



Its red but im only after the bump strips really as mine are pretty knackered ( i will be colour coding them).

On the way back i picked up the altenator and they said it was working spot on as was the fan Cost a fiver for the test, bargain!

Anyway, off i go to pick up my latest deliveries...



M3 mirrors so i can get rid of the side nipples legally and also the dtm car has them, however the supplier decided to send me two totally different baseplates!


One phone call later and they are sending me the proper one in the next couple of days

Also with the delivery was the pas fluid and this little package....


Can you guess what it is yet? :P

Yup its my new wide arch body kit!


Later tonight my replacement bonnet (post facelift) has been delivered (i know its not white but it will be getting a respray).


And after the altenator has been tested i refitted that and the fan



Thats all i've got done today.
Hopefully ill have more stuff delivered tomorrow. Im running out of room in the house Will need to start fitting some of it
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Old 17-04-2008, 19:43   #12
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Re: Calibra V6 to DTM

enjoying every bit of this thread!
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Old 17-04-2008, 19:57   #13
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Re: Calibra V6 to DTM

so far so good,keep the pics coming but no more of your socks like in the pic of the sachs clutch.
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Old 17-04-2008, 19:59   #14
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Re: Calibra V6 to DTM

specks for you im going to make sure theres a pair of socks in every pic from now on
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Old 20-04-2008, 10:39   #15
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Re: Calibra V6 to DTM

right well my new engine stabiliser bar came today,



Looks really good quality and well worth the near on 100 quid i spent on it

Things on the whole are looking good, i am looking to move to a place with a garage soon so i might be needing a car trailer so anybody in the nottingham area with a car trailer there may be a small payment for a little help

Next couple of weeks will be a little updateless as i have a lot of work on but after that it will be full steam ahead
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Old 22-04-2008, 13:13   #16
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Re: Calibra V6 to DTM

i too love the look of dtm.. ur doin somethin that not alot of ppl hav done RESPECT.. keep up the good work and keep them pics comin
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Old 28-04-2008, 21:05   #17
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Re: Calibra V6 to DTM

Right well where to start, my apologies for the last week or so of no updates, as you all know ive been doing my final year project for university.

110 grueling A4 pages later and im just about ready to get on with the car . That would be if I wasn't moving house within the next month Me and the gf have found a lovely 3 bed detached house with a big garage to do the car in.

Unforuntately the engine won't be in the cally in time so I need to shift the car on a trailer! Because the drive shafts are out this means the splines need to be removed from the shafts and refitted to the hubs before the wheels can go back on.

In the meantime, my new wheel centre caps have arrived (finally!)

Rimstock provided the decals for the cetres too but kindly left them off for me allowing them to be totally powder coated when the wheels go on



Hopefully soon ill have some real updates for ya!
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Old 01-05-2008, 18:51   #18
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Re: Calibra V6 to DTM

not done anything today but had some stuff delivered that i thought you might like the look of...

first off big thanks to tim at leather and chrome for sending me this...



New heatshield for the sixer, thats not the polished side, as im keeping it undercover till it goes on but the quality is brill as always

Now whats in this big ole box...



Yup! My new Freidrich exhaust system. Imported from Germany by LMF the quality is amazing well chuffed... ill let the pics do the talking...







How happy am I?


that happy

Although its a good job that were moving as the Mrs is getting annoyed with the car bits in the lounge....



More soon
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Old 01-05-2008, 19:00   #19
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Re: Calibra V6 to DTM

really looking forward to following progress on this one should look stunning when done
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Old 03-05-2008, 09:26   #20
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Re: Calibra V6 to DTM

yep lookin good, very nice
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Old 03-05-2008, 10:30   #21
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Re: Calibra V6 to DTM

subscribed
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Old 05-05-2008, 15:20   #22
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Re: Calibra V6 to DTM

right guys, few more updates today.

As im moving house soon ive needed to get the wheels back on the front ready for trailering to my new garage

Of course with no driveshafts in, putting the wheels back on will knacker the wheel bearings.



Tada! Very short drive shafts



Put in...



back on its wheels finally! The front is rather high with no engine in it

With a bit of spare time I thought id get a start on cleaning out the engine bay which was a little dirty.


With some jizer in hand i went at it


And with some panel wipe i finished it off...



Much better!

Whilst i was at it i thought id change the gearstick over.

5 speed stick (now up for sale if anybody wants it )



removed for a 6 speed stick...


I've had some designs done for the decals too so i've needed some proper measurements for the kit, so i stuck it on with some masking tape so i could do them.







And thats all i've done for the time being, hopefully i should have more done soon
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Old 09-05-2008, 11:09   #23
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Re: Calibra V6 to DTM

well not too many people interested but i shall carry on nethertheless.

Well with the move fairly imminent ive been mostly getting stuff ready to move rather than working on the car

I have got a few bits sorted today though so ill share

First off i got a knock at the door and a big box i wasn't expecting...



Wonder what that could be...



My new gold zinc coated brake discs Looking all nice and new!

No time to put them on before i move unfortuantely so i thought id get my throttle cable installed...

What a ballache of a job that is! Its like threading a donkey through the eye of a needle...

Well one rat tail from inside the car...


And a whole half hour later (with much swearing and cursing)...


It was finally in!

I quickly took the bump strips off the new bumper so i can transfer them over to the old one..


And that was about it

Now im off to tidy up and sort more stuff out for moving!

Before i go does anybody know what this is infront of the horn? Its the only lead i havent labelled which leads me to believe it wasn't plugged in in the first place...


Oh and heres a sneak peak of the preliminary designs of the decals...



More soon
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Old 09-05-2008, 11:16   #24
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Re: Calibra V6 to DTM

Quote:
Originally Posted by fraggie View Post
Before i go does anybody know what this is infront of the horn?
Outside air temperature? It's the only electrical thing I can think of that's anywhere round there...
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Old 09-05-2008, 11:37   #25
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Re: Calibra V6 to DTM

no thats also in the picture (bottom left)

Seems strange, its a 2 pin plug
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